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Analog Devices

Analog Devices

SRI designed, fabricated, permitted, and installed a bulk-high-purity-acid delivery system to provide acid at demand to several tools at this Semiconductor manufacturing facility in Milpitas, California. This project included 4,400-gallon bulk storage, a double-contained pump station, a double-contained distribution system, two 4-Valve Manifold Box (VMB), and five single VMBs. Each station was equipped with a dead-man switch for the operator to fill a tool or sink. All systems were equipped with leak detection systems.
The ROI for this project was 1.3 and was installed within budget and schedule in record time.

Waste Water Neutralization Calculations_U S

1. Caustic Addition – (pH is too low and must be raised)
Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes
Inputs
Calculations

gmp

WW Flow Rate, Qww =

gal/day

Moles/L of OH needed =

moles/L

Incoming pH, pHin =

NaOH rate needed =

moles/day

Desired pH, pHout =

Caustic solution rate =

lb/day

Caustic sol’n % NaOH =

Caustic solution rate =

gal/day

Caustic sol’n density, ρ =

lb/gal

Daily cost of caustic =

$/day

Caustic solution cost =

$/lb

Wastewater Neutralization Calculations – U.S. units
1. Caustic Addition – (pH is too low and must be raised)
Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes
Inputs

gmp

WW Flow Rate, Qww =

gal/day

Incoming pH, pHin =

Desired pH, pHout =

Caustic sol’n % NaOH =

Caustic sol’n density, ρ =

lb/gal

Caustic solution cost =

$/lb

Calculations

Moles/L of OH needed =

moles/L

NaOH rate needed =

moles/day

Caustic solution rate =

lb/day

Caustic solution rate =

gal/day

Daily cost of caustic =

$/day

Wastewater Neutralization Calculations – U.S. units
2. Acid Addition – (pH is too high and must be lowered)
Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes
Inputs
Calculations

gmp

WW Flow Rate, Qww =

gal/day

Moles/L of H+ needed =

moles/L

Incoming pH, pHin =

H2SO4 rate needed =

moles/day

Desired pH, pHout =

Acid solution rate =

lb/day

Acid sol’n % H2SO4 =

Acid solution rate =

gal/day

Acid sol’n density, ρ =

lb/gal

Daily cost of acid =

$/day

Acid solution cost =

$/lb

Wastewater Neutralization Calculations – U.S. units
2. Acid Addition – (pH is too high and must be lowered)
Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes
Inputs

gmp

WW Flow Rate, Qww =

gal/day

Incoming pH, pHin =

Desired pH, pHout =

Acid sol’n % H2SO4 =

Acid sol’n density, ρ =

lb/gal

Acid solution cost =

$/lb

Calculations

Moles/L of H+ needed =

moles/L

H2SO4 rate needed =

moles/day

Acid solution rate =

lb/day

Acid solution rate =

gal/day

Daily cost of acid =

$/day